Plant Operations Support
Experienced operators and shift in-charges to keep your plant running safely and smoothly.
- Shift-wise plant operations & log sheet updates
- Process parameter monitoring and reporting
- Start-up, shutdown & changeover procedures
New at BReVal • End-to-End O&M For Industry
Process Plant Operations & Maintenance Services in India
Process plant operations & maintenance services by BReVal Consulting Services LLP help you reduce downtime, extend equipment life and boost production efficiency through automation, lean management and reliable on-site support.
Maximise Uptime
Preventive, predictive and condition-based maintenance for critical assets.
Lean & Automated
O&M backed by industrial automation, IoT monitoring and 5S implementation.
Single Partner
One expert team for operations support, AMC and process optimisation.
Or call us on +91 95126 09315 • info@breval.co.in
Ideal for: chemical & pharma plants, food & beverage,
textile & dyeing, engineering & fabrication, utilities (boilers, compressors,
chillers, HVAC), ETP/STP/RO, and other continuous or batch process plants.
process plant operations & maintenance
industrial plant maintenance services
O&M contractor in Gujarat
annual maintenance contract (AMC)
Already using our 5S products or industrial automation solutions? Combine them with our O&M services for maximum impact.
What you get with BReVal O&M
A specialised team for industrial operations and maintenance built on automation, lean and safety.
- Dedicated O&M team for your site – operators, technicians and engineers
- 24×7 breakdown support and fast root-cause analysis
- PLC, HMI, SCADA, VFD & sensor-level diagnostics
- Energy monitoring & optimisation across L1, L2 & L3
- Standard operating procedures (SOPs), checklists and 5S audits
End-to-End Operations & Maintenance Services
Choose a flexible engagement – from full man-and-operate contracts to focused AMC for process plants, utilities and automation systems.
Preventive & Predictive Maintenance
Structured maintenance plans that reduce unexpected breakdowns and extend asset life.
- Preventive maintenance scheduling and execution
- Vibration, temperature & current-based condition monitoring
- Spare planning & lubrication management
Breakdown & Emergency Support
Rapid response for critical equipment failures to restore production with minimum downtime.
- 24×7 remote and on-site troubleshooting
- Root-cause analysis and failure reports
- Recommendations to prevent repeat issues
Automation & Control System Maintenance
O&M for PLC, HMI, SCADA, VFD, sensors and field instruments across your plant.
- Program backup, minor logic changes & health checks
- Panel inspection, I/O troubleshooting & communication (Modbus / RS-485)
- Sensor & transmitter calibration
Process Optimisation & Lean Improvements
Combine industrial automation with lean tools to improve throughput and reduce waste.
- Cycle-time, OEE and downtime analysis
- Energy mapping & consumption dashboards
- Kaizen, layout & material-flow improvements
5S, Safety & Compliance Management
Integrated 5S and safety programs woven into daily operations and maintenance activities.
- 5S audits and visual management on shopfloor
- Safety checklists & toolbox talks for O&M teams
- Support for statutory and customer audits
Annual Maintenance Contract (AMC)
Customisable plant maintenance services in India on fixed-cost or KPI-linked AMC models.
- AMC for complete plants, utilities and panels
- Defined response times and SLAs
- Performance dashboards and monthly review reports
Digital Dashboards & Reporting
Convert maintenance and operations data into actionable insights for management.
- Custom dashboards for uptime, MTTR, MTBF & energy
- Alerts for critical alarms and deviations
- Integration with existing ERP / reporting tools
Flexible Engagement Models
Start small with a pilot line or engage us as your long-term O&M partner in Gujarat & across India.
- Per-shift, per-day or full-scope contracts
- Project-based O&M for new plants
- Support for upgrades, revamps and expansions
Industries We Serve
Our plant maintenance and operations services are designed for asset-intensive and continuous-process industries that cannot afford unplanned stoppages.
Chemical & pharma plants
Textile, dyeing & printing
Food & beverage
Engineering & fabrication
Plastics & packaging
Boiler & steam plants
Compressors & utility rooms
HVAC, chillers & cooling towers
RO / ETP / STP plants
FAQs on Operations & Maintenance
Do you take complete responsibility for plant O&M?
Yes. We can deploy a full O&M team for your process plant, including operators, technicians and engineers, with KPIs defined for uptime, quality and safety.
Can you support only automation or electrical maintenance?
Absolutely. Many clients engage BReVal specifically for automation, PLC/SCADA and electrical maintenance services while they retain their own mechanical team.
Where do you provide operations & maintenance services?
We are based in Surat, Gujarat and support customers across India. For multi-plant locations, we design a centralised O&M model with shared expertise and local execution.
Ready to upgrade your plant’s O&M?
Share your current maintenance challenges and production goals. Our team will propose a customised operations and maintenance solution aligned with your industry, budget and growth plans.